SAP Training In Hyderabad

SAP PP (Production Planning) is a core SAP functional module used in manufacturing industries to manage production processes, material planning, capacity management, and shop floor control. It plays a critical role in ensuring smooth production cycles and optimized resource utilization. At Gopi Krishna IT, our SAP PP training in Hyderabad is designed to provide real-time industry exposure with practical configuration and implementation scenarios. The course covers Bill of Materials (BOM), Work Centers, Routing, Master Production Scheduling (MPS), Material Requirement Planning (MRP), Production Orders, and integration with SAP MM and SD. Students gain hands-on SAP server practice and learn how manufacturing companies use SAP PP to streamline operations and reduce production costs. SAP Production Planning (PP) is a core functional module in SAP ERP (ECC or S/4HANA) that handles the entire production lifecycle, from demand forecasting to shop floor execution and cost settlement. 1. Core Components (Sub-modules) The module is tailored to different industry manufacturing types: Discrete Manufacturing: For individual, countable items like cars or electronics, using production orders. Repetitive Manufacturing: For mass production of identical products over long periods, using planned orders and rate-based production. Process Manufacturing (PP-PI): For batch-sized production in industries like chemicals or food, using master recipes. 2. Master Data Essentials Master data is the foundation of the PP module and rarely changes once established: Material Master: Central repository for all material information (raw, semi-finished, or finished). Bill of Materials (BOM): A structured list of components and quantities required to produce a finished product. Work Center: Locations (machines or labor groups) where production operations are performed; contains capacity and costing data. Routing: The sequence of operations required to manufacture a product, specifying time and resources needed. Production Version: A linkage that defines which BOM and Routing combination to use for a specific production run. 3. The Production Planning Cycle The typical business process flow in SAP PP consists of two phases: Planning and Execution. Phase Key Process Description Planning Demand Management Uses Planned Independent Requirements (PIR) or sales orders to forecast demand. MRP (Material Requirements Planning) Calculates shortages and generates procurement proposals (Planned Orders or Purchase Requisitions). Capacity Planning Analyzes work center capacity to identify bottlenecks and perform capacity leveling. Execution Order Processing Conversion of planned orders to Production Orders and their subsequent release. Shop Floor Execution Includes Goods Issue (materials to production), Confirmation (tracking progress), and Goods Receipt (finished product to stock). Order Close/Settlement Technically completing the order and settling actual costs to the Controlling (CO) module. 4. Key Integration Points SAP PP does not work in isolation but integrates deeply with other modules: Materials Management (MM): For goods movements and procurement based on MRP. Sales and Distribution (SD): For aligning production with customer sales orders. Finance & Controlling (FICO): For production costing, activity pricing, and variance analysis. Quality Management (QM): For quality inspections during various production stages.

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